HELLER solutions at Klinger Fluid Control

Klinger Fluid Control
Fluid technology
4-axis machining centres H

With flexible "back to the roots" production

Production orders outsourced to China are to be brought back to Austria. Hence the search for flexible machining centres. Due to the small batch sizes and production on-demand, the company decided on two HELLER H 6000 4-axis machining centres, which include the Fastems manufacturing system.

Task

  • flexible machining centres
  • stability and rigidity for machining spheroidal graphite iron and cast iron
  • to synchronise and process batch sizes in a systematic manner
  • high performance and long life

Project scope & solution

  • two HELLER H 6000 4-axis machining centres with integrated HELLER facing slide.
  • tool magazine with 265 places
  • Fastems MFS with 20 tool pockets

Result

  • labour and manufacturing costs now at a competitive level (compared to manufacturing in China)
  • current output is approx. 40,000 housings per year
  • thanks to purposeful synchronisation, 24-hour delivery time for stock goods, 15 days for custom-made products

Customer testimonial

HELLER solutions at Klinger Fluid Control: Customer testimonial

Yusuf Avci

Head of Production at Klinger Fluid Control

"The system has much more hidden potential. [...] And that's a good thing, as we want to be able to deliver faster than the competition."

More references

HELLER solutions at Komax: Customer testimonial

Peter Arnold

Head of Mechanical Manufacturing at Komax

"If you have to deal with 30 pallets containing, at times, up to 50 different clamping points per clamping cube, you need the right tools in the magazine to avoid having to constantly change the tool sets. Our tool count currently stands at 409. Comparable or smaller machines simply do not achieve capacities such as these."

HELLER solutions at Franz Haas Waffelmaschinen: Customer testimonial

Günter Muhr

Managing Director at Franz Haas Waffelmaschinen

"HELLER has exceeded our expectations. Everything went well, the machines run extremely reliably and our throughput times have also measurably reduced."

HELLER solutions at H.P. Kaysser: Customer testimonial

Thomas Kaysser

Managing Director at H.P. Kaysser

"Our experience with HELLER, including Service, has been nothing but positive. We speak the same language, so there was simply no reason to change supplier. The entire team has now identified with the HELLER machining centres – because they deliver what HELLER promises!"

HELLER solutions at Bitzer: Customer testimonial

Frank Brunner

Head of Manufacturing and Production Engineering at Bitzer

"For batch sizes of up to 3 components, the machining centres have to perform reliably as soon as they are switched on, even after scheduled shutdowns. But neither availability nor the required precision presented a major challenge to the H 6000."

HELLER solutions at Engel Austria: Customer testimonial

Gerhard Aigner

Head of Production at Engel Austria

"We consider quality to be fundamental. The tolerances for our core components are between two and three hundredths of a millimetre. That's why we made the conscious decision to go for HELLER machines, which are renowned for their stability."

HELLER solutions at Fette Compacting: Customer testimonial

Nicholas Warnken

Project Manager at Fette Compacting

"Key contributors to these massive savings are fewer setups thanks to the 5th axis and higher achievable cutting parameters. On the other hand, however, it was the overall package, including the automation system and new tool technologies, that was able to optimise the processes in this way".

Komax
Franz Haas Waffelmaschinen
H.P. Kaysser
Bitzer
ENGEL
Fette Compacting

Contact

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