HELLER solutions at Erkunt Sanayi

Erkunt Sanayi
Automotive
Agricultural and construction machinery
4-axis machining centres H

Automated engine block manufacture with HELLER

When it came to investing in technology for an automated engine block facility, the Turkish automotive component supplier Erkunt Sanayi decided on a HELLER manufacturing system.

Task

  • new installation of a manufacturing line for engine blocks
  • robot-supported automatic loading and unloading system

Project scope & solution

  • turnkey manufacturing systems, based on a simultaneous engineering process, consisting of twelve H-series 4-axis machining centres, three cleaning machines, two honing machines, one automated block cover mounting system, four industrial robots, various leak testers, as well as an extensive range of pre-assembly equipment, including programming, training and service

Result

  • productive manufacturing line with a machining capacity of 42,000 engine blocks per year

More references

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Peter Arnold

Head of Mechanical Manufacturing at Komax

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HELLER solutions at Franz Haas Waffelmaschinen: Customer testimonial

Günter Muhr

Managing Director at Franz Haas Waffelmaschinen

"HELLER has exceeded our expectations. Everything went well, the machines run extremely reliably and our throughput times have also measurably reduced."

HELLER solutions at H.P. Kaysser: Customer testimonial

Thomas Kaysser

Managing Director at H.P. Kaysser

"Our experience with HELLER, including Service, has been nothing but positive. We speak the same language, so there was simply no reason to change supplier. The entire team has now identified with the HELLER machining centres – because they deliver what HELLER promises!"

HELLER solutions at Bitzer: Customer testimonial

Frank Brunner

Head of Manufacturing and Production Engineering at Bitzer

"For batch sizes of up to 3 components, the machining centres have to perform reliably as soon as they are switched on, even after scheduled shutdowns. But neither availability nor the required precision presented a major challenge to the H 6000."

HELLER solutions at Engel Austria: Customer testimonial

Gerhard Aigner

Head of Production at Engel Austria

"We consider quality to be fundamental. The tolerances for our core components are between two and three hundredths of a millimetre. That's why we made the conscious decision to go for HELLER machines, which are renowned for their stability."

HELLER solutions at Fette Compacting: Customer testimonial

Nicholas Warnken

Project Manager at Fette Compacting

"Key contributors to these massive savings are fewer setups thanks to the 5th axis and higher achievable cutting parameters. On the other hand, however, it was the overall package, including the automation system and new tool technologies, that was able to optimise the processes in this way".

Komax
Franz Haas Waffelmaschinen
H.P. Kaysser
Bitzer
ENGEL
Fette Compacting

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