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»The decision to invest in HELLER CDS teleservice was spot on. Within just a few weeks, it helped us to detect and eliminate an issue with a component caused by contamination. Without CDS this could have resulted in a loss of production and a significant cost increase.« Markus Kupferschmitt, Coordinator Maintenance Large Pistons

Predictive maintenance with HELLER CDS

HELLER solutions at KS Kolbenschmidt GmbH

Task Setting

Fault diagnostics and predictive maintenance with CDS teleservice
Using test procedures to determine the condition of individual machine components
Data logging for continual assembly-specific recording of machine performance
Characterisation, analysis and comparison of machine properties

Project scope and solution

Using CDS teleservice retrofitted on MCH 300 in 2010
Note: a total of 6 MCH 300 are used for the machining of large-bore pistons.

Result

Reduction of unscheduled machine downtimes
On-time spare parts provisioning and scheduled repairs enabling cost reductions
Example: overshoot caused by contamination on Y-axis cover was detected in time and remedied in the context of a scheduled service action preventing a costly repair and loss of production
Heller and KS Kolbenschmidt have an active partnership that ensures the mutual exchange of information and knowledge building. This kind of relationship depends on trust.
HELLER CDS has proved successful in comparison with other products. That is because complex machines require a complex approach and in-depth analysis of the data gathered with CDS.
HELLER guarantees excellent spare parts availability. KS Kolbenschmidt is fully satisfied with HELLER service and the company's service base in Kirchheim.

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