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»In the past, HELLER has demonstrated that the company is able to master high-volume production. HELLER's MCH 350-C proves that machining of individual and diverse workpieces on each pallet can be accomplished at high economic efficiency and precision in continuous operation. We particularly like (...) the high stiffness of the machine and C axis so that maximum power and torque are available at any spindle position.« Giani Cattin, responsible for the control process

Machining of individual cast-ion workpieces using economically efficient and precise automation

HELLER solutions at Georges Pernoud SA

Task Setting

  • Fast and economically efficient production of individual workpieces
  • Increased machine running times at highest productivity
  • High machine availability
  • High degree of automation
  • Complete 5-axis machining
  • Horizontal machining of pockets at high chip removal rates

Project scope and solution

  • One HELLER 5-axis machining centre model MCH 350-C
  • Process-optimised machine configuration, customised to requirements of injection moulding and die casting
  • Tool magazine for 234 tools with tool cleaning device
  • Tool wear and breakage monitoring by laser
  • Rotary pallet magazine with 6 places
  • 3D checking of workpiece conformity via gripper arm provides high precision

Result

  • 24h production of complex individual workpieces and mould frames
  • Economically efficient and automated precise production of individual and diverse workpieces on each pallet
  • Increased competitiveness due to new machining options (complete machining of complex die casting moulds, large and complex individual workpieces)
  • High precision and extremely short lead times
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