HELLER solutions at FNA

FNA
General mechanical engineering
Energy technology
Fluid technology
4-axis machining centres H

Improvement of the quality of processed parts

FNA S.p.A. is a big multinational group with nearly 70 years of experience in the compressed air industry. The group, with headquarters in Turin (Italy), employs approximately 1,500 employees in production plants in Italy, France and China, where it produces 8,500 piston compressors every day and 9,500 screw compressors a year. The customer was looking for a flexible system for machining screw compressor housings for its factory in Zola Predosa (province Bologna).

Task

  • small and medium batch sizes have to be realized with high flexibility
  • possibility to work on three shifts with reduced presence of operators
  • improvement of the quality of processed parts
  • process reliability

Project scope & solution

  • flexible production system with one HELLER 4-axis machining centre H 6000 and one pallet handling system Fastems FPC 1500 with 10 storage places
  • tool magazine with 265 places

Result

  • highly flexible machining system
  • improvement of the cycle time and quality of the parts thanks to the use of a latest generation machine

More references

HELLER solutions at Komax: Customer testimonial

Peter Arnold

Head of Mechanical Manufacturing at Komax

"If you have to deal with 30 pallets containing, at times, up to 50 different clamping points per clamping cube, you need the right tools in the magazine to avoid having to constantly change the tool sets. Our tool count currently stands at 409. Comparable or smaller machines simply do not achieve capacities such as these."

HELLER solutions at Franz Haas Waffelmaschinen: Customer testimonial

Günter Muhr

Managing Director at Franz Haas Waffelmaschinen

"HELLER has exceeded our expectations. Everything went well, the machines run extremely reliably and our throughput times have also measurably reduced."

HELLER solutions at H.P. Kaysser: Customer testimonial

Thomas Kaysser

Managing Director at H.P. Kaysser

"Our experience with HELLER, including Service, has been nothing must positive. We speak the same language, so there was simply no reason to change supplier. The entire team has now identified with the HELLER machining centres – because they deliver what HELLER promises!"

HELLER solutions at Bitzer: Customer testimonial

Frank Brunner

Head of Manufacturing and Production Engineering at Bitzer

"For batch sizes of up to 3 components, the machining centres have to perform reliably as soon as they are switched on, even after scheduled shutdowns. But neither availability nor the required precision presented a major challenge to the H 6000."

HELLER solutions at Engel Austria: Customer testimonial

Gerhard Aigner

Head of Production at Engel Austria

"We consider quality to be fundamental. The tolerances for our core components are between two and three hundredths of a millimetre. That's why we made the conscious decision to go for HELLER machines, which are renowned for their stability."

HELLER solutions at Fette Compacting: Customer testimonial

Nicholas Warnken

Project Manager at Fette Compacting

"Key contributors to these massive savings are fewer setups thanks to the 5th axis and higher achievable cutting parameters. On the other hand, however, it was the overall package, including the automation system and new tool technologies, that was able to optimise the processes in this way".

Komax
Franz Haas Waffelmaschinen
H.P. Kaysser
Bitzer
ENGEL
Fette Compacting

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